Library · Stock / inventory · How to run this
Kit-build fail is not kit shortfall
Kit-build fails ÷ kit orders make fail %. Type both.
Pair: Kit-build fail rate on Stock. Shortfall: kit component shortfall. Cutover: fulfillment cutover lag.
What you type
Kit-build fails — kit orders that failed assembly / build before ship.
Kit orders — kit orders in that same window.
Fail % = kit-build fails ÷ kit orders × 100. Fix BOM / pick rules when fail % is fat — do not invent a fail chip.
What not to do
Do not invent fail %. Do not mix pick-to-ship lag into kit-build fails. Do not treat ASN variance as kit fails. Do not average every SKU when one owns the hole.
Related: Stock, kit component shortfall, fulfillment cutover lag, pick-to-ship lag, label-to-first-scan lag.
Procedure
- Type kit-build fails and kit orders.
- Read fail %.
- Fix BOM / pick rules when fail % is material.
Failure modes
- Inventing fail %.
- Mixing pick-to-ship lag into kit-build fails.
- Treating ASN variance as kit fails.
Worked example
None on this page yet. When one lands it will be a real case: what broke, the number, and what changed. Not a composite.
Glossary
- Kit-build fail %
- Kit-build fails ÷ kit orders × 100.
Work with us — We run this job on your accounts. Services
FAQ
- Is this kit component shortfall?
- Sibling kit grain. [Kit component shortfall](/manuals/kit-component-shortfall) is BOM short vs kit parent. This page is kit-build fails ÷ kit orders.
- Is this fulfillment cutover lag?
- Related warehouse clock. [Fulfillment cutover lag](/manuals/fullstack-fulfillment-cutover-lag) is campus freeze days. This page is kit-build fail rate.
- What fail % should I invent?
- None. Type kit-build fails and kit orders from the same Fullstack window.